Division 03. Oil & fuel analysis

A number you can act on, and the method that produced it.

Analysis is only worth what the decision it triggers is worth. Every Malina report gives the value, the method it came from, the limit it is measured against, the trend, and the action we recommend, in that order.

01. The chain

Four steps, and the first one decides the other three.

Most disputed results trace back to how the sample was drawn, not to what the laboratory did with it.

Step 01

Sampling

Fixed points, labelled permanently. Live line for oil, low point for fuel tanks. Certified-clean bottles, flushed ports, machine at operating condition.

Step 02

Custody

Each bottle logged against its point and date on collection, so a result can always be traced back to a specific system on a specific day.

Step 03

Testing

A fixed slate per fluid type, extended when the previous round flagged something. Methods named by number on the report.

Step 04

Interpretation

Results trended against the system's own baseline and its alarm limits, with a written recommendation and an escalation call on any alarm-band result.

02. The slates

What gets tested, by fluid.

These are the default panels. They are adjusted for the fluid, the duty and whatever the last round of data flagged.

Lubricating & hydraulic oil

Standard oil panel.
TestMethod
Varnish potential (MPC)ASTM D7843
Oxidative life (RPVOT)ASTM D2272
Antioxidant reserveASTM D6971
Particle countISO 4406
Water contentASTM D6304
Viscosity at 40 °CASTM D445
Acid numberASTM D664
FTIR oxidationASTM D7414
Elemental / wear metalsASTM D5185

Diesel & stored fuel

Standard fuel panel.
TestMethod
Water & sedimentASTM D2709
Appearance, clear & brightASTM D4176
Cleanliness codeISO 4406
Particulate contaminationASTM D6217
Microbial activityASTM D7687
Oxidation stabilityASTM D2274
Flash pointASTM D93
Density at 15 °CASTM D4052
Sampling practiceISO 3170 / 3171

03. Programmes

Scheduled monitoring, not one-off curiosity.

A single result is a data point. A trend is a decision. Programmes exist so you get the second one.

Monitoring tiers. Sampling frequency is set per system at baseline.
TierIntervalScopeEscalation
BaseQuarterlyCore panel, trended reportWritten, with the report
PlusMonthlyCore panel plus MPC and RPVOTSame-day call on alarm
CriticalMonthly plus inlineFull panel, inline water and particle sensors24/7 escalation contact

Second opinions

Send a report you are unsure about. We will read it against the published methods and tell you what it says, at no cost.

New fluid on receipt

Incoming lubricant and fuel tested against its own data sheet before it enters a machine or a tank.

Failure investigation

Post-failure fluid and debris analysis to separate a lubrication cause from a mechanical one.

Note for the Malina team: state plainly which of these methods are run in your own laboratory and which are subcontracted, name the partner laboratory and its accreditation (ISO/IEC 17025 or equivalent), and confirm the turnaround time you can actually hold, before publishing this page.

Start the trend

One sample is where every programme begins.

Send us a sample, or a report from someone else. Either way you get an answer you can act on.